Thermo Wave Technologies continues to be the leader in innovation throughout the Industrial Microwave Industry. Without the shackles of tired and obsolete thinking, Thermo Wave’s Engineers have been able to develop ideas freely and adapt new and emerging technologies to provide quantum leaps forward in the Industry.

Thermo Wave is also providing solutions to non-traditional industries including Mining, Pet Food, Plasma, Plant Extraction, and Drying just to name a few. Thermo Wave will work on any concept that innovators wish to pursue.

Results have been outstanding

Below are some of the innovations Thermo Wave has introduced to the market for the benefit of our customers.


WAVEGEN Power Supply

Thermo Wave has developed and deployed the most advanced Power Supply (Transmitter) available. The WAVEGEN Power Supply has many features that makes it much more user and maintenance friendly. These are available in 75kW and 100kW variations. Click below for a full description of this breakthrough in Power Supply design!

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Thermo Wave has also developed the Polar Feed System, Called the SPS (Synthesized Polar System). Currently available in three variants (SPS Straight, SPS Folded Feed and SPS Advanced). We take a systemic approach to the Microwave environment when determining placement of the feeds. This approach in conjunction with our Advanced Polar Technology has resulted in the most uniform circular microwave output in the industry today. These Feeds are already in use on Cooking Systems in the bacon industry, Tempering Systems, Drying Systems and Booster Systems with outstanding results.

The SPS Folded Feed can be a direct replacement for rotating antenna feeds also.

Synthesized Polar Feed System (SPS) includes:

SPS Process Application Method and one of the three Feed structures

  • SPS Process Application Method
  • SPS Advanced (Straight) Feed
  • SPS Folded Feed
  • SPS Specs PDF

Another notable development is the Step Start. As the name suggests, the Step Start allows the power supply’s high voltage transformer to “power up” in stages. This is a device designed to provide a reduced voltage at start up, reducing inrush. Another benefit is that secondary voltage is also reduced, reducing the stress on diodes and Magnetron Tube. This in hand can improve the service life of tubes and diodes, which results in less down time and reduced maintenance costs.

Step Start System

Thermo Wave has realized the need for a modern Microwave Power Supply control and has developed a set of PLC based Power Supply Controls that will replace and/or eliminate many of the obsolete, difficult to obtain and problematic components in most of the existing Power Supplies in the industry. These are:

XC-Standard

This is a Filament and Electromagnet Control device that can be used on any Raytheon, Amana, Ferrite or Amtek Transmitter. The XC-Standard will allow full control from a system level control via raise/lower signal, analog signal or networked communication. Additionally, this device includes an Electromagnet Closed Loop Control option for Automatic Power Control using the most advanced electromagnet and filament control algorithms in the industry. The XC-Standard is contained in a stand-alone “Plug In” box. Items replaced will include:

  • Rheostat / Powerstat
  • Electronic Filament Control (Rheostat, Spellman, Smart Glo, EX Glo, Watlo Controller or Eurotherm Controller)/ Powerstat
  • Electronic Filament Control / Electronic Magnet Control (DC Electromagnet Drive)
  • Eliminates Under Current Board
  • Eliminates Raise / Lower Board
  • Eliminates electromechanical timing relays

XC-Complete

This is a complete replacement power supply control. The XC-Complete includes all the functions of XC-Standard Filament and Electromagnet Control device and adds additional controls and interlocks for internal cooling and system interface. This device can be configured to emulate ANY Power Supply and can interface with ANY Control. The XC-Complete allows full local control as well as a selection of remote control options (raise/lower or analog signals or Ethernet or Modbus communications). In addition, interlock and power supply conditions can be communicated to a system or plant level control system for status annunciation. Items replaced include:

  • Rheostat / Powerstat
  • Electronic Filament Control / Powerstat
  • Electronic Filament Control / Electronic Magnet Control
  • Eliminates Under Current Board
  • Eliminates Raise / Lower Board
  • Eliminates nearly all electro-mechanical control relays & timers

Optional Touch Screen

Thermo Wave can supply an optional Touch Screen Control for each of the XC variants, mounted as required.


New 75KW Circulator

The Thermo Wave Tehnologies Circulator was meticulously engineered to amend the possibilities of failure that we’ve seen in existing designs. The new dome is larger in diameter that not only reduces the chance of any arcing near the edge of the dome but also revolutionarily insulates our new spiral cooling system to ensure the stability of our magnetic field. This accommodation allows our circulators to function at higher temperatures than its predecessors, which will ultimately increase tube life. With all of its evolved features our circulators will undoubtedly ensure longevity and a cost efficient operation.

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